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Rewind systems

SPI’s Rewind Systems unwind small bobbins of material, such as paper, and rewind onto a second core under precise tension control. The substrate can be treated during the process.

Full data collection and label printing options are available, ensuring accurate monitoring, traceability, and high-quality, efficient operation

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Perfect for:

  • Food-Packaging icon

    Food Packaging

  • Cigarettes icon

    Cigarettes

    Core features

    Our rewind systems support high accuracy application, configurable setup and full manufacturing data control for consistent production quality.

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    High Accuracy Application

    High Accuracy Application

    Micro-precision gear pump, driven by a servo motor via a magnetic coupling ensuring high accuracy

    modular design icon

    Configurable

    Wide range of interchangeable assemblies allows the system to be configured to meet specific needs

    High Quality Bobbins

    Quality Bobbin rewind

    The adjustable tension control allows for unformed and consistent post treated bobbins

    Easy switch between standard and flavoured product icon

    Full Manufacturing data control

    Additional equipment includes manufacturing label printers, to ensure full batch data is captured

    Product range

    Explore our extensive range of solutions to fit any production line.

      Product information

      Product specifications

      Our rewind systems are built to the highest standards and offer reliability with industry leading performance.

      Speed: 200-400 m/min
      Voltage: 480v 3phase & Neutral & Earth
      Reel width range: Max 150mm
      Heated Applicator: 0 – 50 degrees
      Rewind tension: 3 – 45N
      Flavour application Tolerances: +/- 5% (Adjustable)
      Tank Capacity: 100L total (50L theoretical)
      Air Supply: 4 – 6 Bar (<1L/Min)

      Tried, tested and trusted

      Our systems have been engineered for precision performance and fast installation.

      upto 6000
      sticks produced per minute
      1000+
      pump driven lines installed
      98%
      average system uptime

      Benefits
      of using SPI

      Proven performance across high-speed production lines.

      About us

      Consistent application accuracy icon orange

      Consistent application accuracy

      Eliminate sticky spillover and waste, improving product quality. 

      Minimal downtime icon blue

      Minimal downtime

      Reduce stoppages with 
easy-to-install modular units. 

      High-speed integration icon blue magnifying glass

      High-speed integration

      Keep operations running with systems built for reliable performance. 

      Process optimisation icon orange

      Process optimisation

      Control output with real-time 
monitoring and data logging. 

      Adaptable systems icon blue

      Adaptable systems

      Stay up to date with new product formats with future-ready systems.  

      The people behind the precision

      • What gives me the greatest satisfaction is seeing the dedication and expertise of our team every day. Their commitment to quality, customer service, and continuous improvement is what makes our business special. I am incredibly proud of what we achieve together and excited about the opportunities ahead as we continue to support our customers with innovative and reliable fluid control solutions.
        Danielle Roxborough
        MD
      • What sets us apart is our commitment to customer service and the strong partnerships we build with our customers. We take a friendly, open approach to every interaction, taking the time to listen, understand individual needs, and provide the right support. As a member of the team, I see first hand how dedicated we are to delivering a positive experience and building lasting relationships based on trust, communication, and mutual success.
        James Stirland
        Customer Technical Support Manager
      • One of the things I enjoy most about working here is the freedom to innovate. New ideas are encouraged, and there’s a real willingness to explore better ways of doing things. I’m trusted to take ownership of projects, experiment with new technologies, and contribute to solutions that have a genuine impact on the business and our customers. It’s an environment that values creativity, continuous learning, and technical excellence.
        Michael Addleton
        Software Engineer
      • What I value most about working here is the genuine care and support shown to every member of the team. There is a strong culture of respect, collaboration, and open communication, where everyone’s contribution is recognised and appreciated. The company invests in both personal and professional development, creating an environment where people feel supported, encouraged, and empowered to do their best work.
        Natalie McCaffery
        Finance Assistant & HR Supervisor
      • My role as a Technical Sales Member allows me to bring together technical understanding and customer service. I love the problem-solving side of the job—helping customers find the most effective fluid control solutions for their needs. The variety of projects and the trust I’m given to build relationships and offer guidance make this a really engaging and fulfilling role.
        Lewis Singleton
        Technical Sales Engineer

        FAQs

        Here are the answers to the most common questions about our product range. If you can’t find what you’re looking for, get in touch with our team.

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        Rewind systems are used to accurately wind materials such as paper, foil, or film onto bobbins or reels during high-speed production. They ensure consistent tension, alignment, and finish quality across every roll.

        Ready to improve your winding precision and efficiency?

        Speak to our engineers about configuring a rewind system tailored to your production line and material requirements.

        Get a quoteSpeak to an expert